Solar Module Mounting Structures
Solar module mounting structures play a vital role in any solar power system. They not only support the solar panels physically but also elevate them at precise angles to ensure maximum exposure to sunlight. Without these structures, panels would not receive optimal solar radiation, directly impacting energy generation.
An ideal mounting structure is engineered to bear the weight of the panels and withstand harsh weather conditions such as heavy winds, storms, and floods. These structures provide a strong and stable foundation, ensuring long-term performance and safety. Ideal structures should also provide corrosion resistance according to the conditions of the local area of where they have been installed. Every project has different needs with respect to temperature, wind loads, hailstorms and structure is designed and manufactured according to that need. For example, a structure in cyclone prone areas like Bhubaneswar or Visakhapatnam should be designed differently than from a structure in Kashmir.
Whether for utility-scale projects or rooftop systems, mounting structures are critical components that influence the effectiveness of the entire solar setup. They ensure that solar panels remain at the correct tilt and orientation, which is essential for capturing the most sunlight throughout the day. Safety is another very important aspect, as weak structures can cause damage to life and property in case of adverse weather conditions.
There are various types of mounting solutions available, but the three most common in commercial applications are:
1. Rooftop Structures
2. Ground Mounted Structure
3. Parking Shed/Tin-Shed or Canopy Mounts – Often used over parking areas, offering dual benefits of energy generation and shade
Choosing the right mounting structure is crucial to the success of any solar project, and our engineering-driven designs ensure maximum reliability and performance across diverse environments.
Our Solar Module Mounting Structure unit, located ideally on Delhi-Mumbai expressway is spread across 75,000 sq.ft. and is situated just a couple of hours from New Delhi and 1 hour from Jaipur. Major cities like Mumbai, Bangalore, Chennai, Coimbatore or Hyderabad can be reached within a day and every city in Uttar Pradesh or Madhya Pradesh can be accessed within 6-12 hours.
For all our customers, we are also providing free layout, STAAD drawings and FEA analysis for their solar sites.
TYPES OF CHANNEL , WE MANUFACTURE:
1. STRUT CHANNEL
• Slotted Design
Allows for easy in installation and adjustment, ideal for securing systems. Strut channels are easy to join, extend, reconfigure and can be cut to size as per site conditions. Pre-punched slots allow for direct module mounting without the need for additional drilling, thereby, reducing installation time and labor cost.
• Solid Un-slotted Design
Aesthetically better, it provides higher strength and greater corrosion resistance as exposed edges are lesser. It gives flexibility to drill holes exactly where needed.
2. C CHANNEL
C-channels are used as purlins, rails, columns, rafters or bracings. It has a very high strength-weight ratio and the shape of C channel allows then to handle bending and shearing load more efficiently, thus, making them ideal for high wind conditions. They are easily compatible with clamps, nuts and bolts and can be used for fixed tilt or tracking MMS. These days, C Channels can be called as back-bones of Solar MMS, offering great cost, design and strength benefits.
Available in Sizes
3. U CHANNEL
U Channel is more cost efficient as compared to C channel as lesser material and efforts are used.
U channels are ideally suited to connect main channels together. They can be used as front or back bracings or frame jointers, or even as rafters/purlins in systems where wind loads are lesser. It is also lighter than C channels.
Available in Size
1.8 - 2.5mm
4. HAT CHANNEL
Very high strength-weight ratio, Hat purlins are also easiest to install amongst all sections. They also provide a high aesthetic and clean look. Highly cost-effective, they are now used as Purlins in majority of the solar rooftop plants.
Available in Size
